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Horizontal Hydraulic Press 

Precision Lateral Force Solution for Elongated Workpieces

Price : ＄12,000 - ＄88,000

CE CertificationUL CertificationISO certification

Engineered with patented closed-gap frame design, this press overcomes vertical space constraints through optimized horizontal force transmission. Ideal for shaft straightening (e.g., wind turbine spindles up to 12m) and automated bearing press-fitting lines, it reduces workshop height requirements by 2.5 meters, saving up to $15,000 in facility modification costs (1,000㎡ plant reference).

✅ Advanced Frame Engineering

  • Stress-Optimized Structure: Finite element analysis (FEA)-reinforced frame increases lateral rigidity to 16,200 N·m/rad (ASTM E1876), 40% higher than C-frame competitors.
  • Thermally Stabilized Bed: HT300 cast iron with high-frequency quenching + aging treatment, ensuring ≤0.05mm/m deformation under 300T+ loads (ISO 230-1).

✅ Intelligent Motion Control

  • Three-Stage Adaptive Drive:
    • Rapid approach: 200mm/s (no-load)
    • Working stroke: 0.1-10mm/s with real-time pressure feedback
    • Energy-recovery return: 250mm/s
  • Zero-Defect Process Assurance: Integrated SPC module stores 1,000 press cycles data for IATF 16949 compliance.

✅ Global Compliance & Sustainability

  • Dual Certification: CE + ASME B30.1-2023 for North American heavy industry.
  • Green Operation: Servo pump reduces energy consumption by 55% (vs. fixed displacement pumps), achieving ISO 50001 energy management standards.
Industry Typical Processes User Benefits
Automotive Driveshaft assembly, hub bearing preload Compatible with 10+ shaft diameters, tooling change <3 minutes
Aerospace Titanium alloy tube expansion Pressure control ±0.5%, wall thickness uniformity ≥98%
Metalworking Long-profile straightening, special-shaped part punching Horizontal force up to 2000T, supports 12m-long workpieces
Parameter Details
Warranty Commitment 3-year full machine warranty + lifetime technical support
Global After-Sales Overseas localized service teams (Europe/USA/Southeast Asia), 24/7 multilingual support (EN/DE/JP/CN)
Delivery Lead Time 30-55 working days (standard models) / 60-90 working days (customized models)
Logistics Support Full coverage of EXW/FOB/CIF/DDP terms, hazardous material packaging provided (IP67 protection)

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Machine Highlight

Precision & Reliability

  • Ultra-Precise Ram Guidance: Dual linear guides with ±0.01mm repeatability (ISO 9409 compliant), ideal for critical applications like aerospace component alignment.
  • Side-Acting Ergonomics: Front-loading design with 270° workspace access, reducing operator fatigue by 30% (validated in automotive assembly lines).

Engineering Excellence

  • Modular Customization: Configure tonnage (50T–3000T), stroke length (200mm–3000mm), and control systems (PLC/HMI integration) to match your production needs.
  • Rigid Frame Architecture: Patented 4-post tie-rod structure with FEA-optimized stress distribution, achieving ≤0.02mm/m bed-to-platen parallelism (ASTM E2307 tested).

Operational Efficiency

  • Smart Automation Ready: Plug-and-play interfaces for robotic arms (Fanuc/ABB/KUKA) and IoT-enabled predictive maintenance.
  • Energy-Saving Design: Servo-hydraulic drive reduces power consumption by 50% vs. traditional pumps (ISO 50001 certified).

Technical Superiority

Feature SHUNTEC Advantage Industry Standard User Benefit
Cycle Time 8 seconds (200T model, 100mm stroke) 12–15 seconds 20% higher throughput
Noise Level ≤58 dB (1m distance) 70–85 dB OSHA-compliant workshop environment
Maintenance Interval 10,000 hours (oil & filter life) 5,000 hours 50% lower lifecycle costs

Versatile Applications

  • Heavy Industry:
    • Straightening 12m-long steel I-beams for railway infrastructure.
    • Forming off-road vehicle chassis with 2000T force.
  • Electromechanical Assembly:
    • Press-fitting motor stators/rotors (±0.05mm positional accuracy).
    • Bearing installation for wind turbine gearboxes (SAE J492 compliant).
  • Aerospace:
    • Titanium alloy tube hydroforming (AS9100 process control).
Machine Specifications

Technical Parameters

Description Shuntec-P08 75T Shuntec-P08 100T Shuntec-P08 150T Shuntec-P08 250T Shuntec-P08 300T
Nominal Force 750 KN 1000 KN 1500 KN 2500 KN 3000 KN
Structure Side-acting horizontal press Side-acting horizontal press Side-acting horizontal press Side-acting horizontal press Side-acting horizontal press
Cylinder Stroke 300 mm 300 mm 400 mm 500 mm 650 mm
Max. Open Height 900 mm 1100 mm 1500 mm 2000 mm 2600 mm
Bed Table 800*600 mm 1000*800 mm 1200*1000 mm 1200*1200 mm 1500*1200 mm
Closing Speed 140 mm/s 140 mm/s 120 mm/s 100 mm/s 120 mm/s
Pressing Speed 25 mm/s 25 mm/s 20 mm/s 18 mm/s 18 mm/s
Return Speed 110 mm/s 110 mm/s 100 mm/s 80 mm/s 80 mm/s
Motor 4 Pole, 7.5 KW 4 Pole, 11.5 KW 4 Pole, 13.5 KW 4 Pole, 17.5 KW 4 Pole, 22 KW
Power Supply 3Phase, 220/380/415/480VAC, 50/60HZ 3Phase, 220/380/415/480VAC, 50/60HZ 3Phase, 220/380/415/480VAC, 50/60HZ 3Phase, 220/380/415/480VAC, 50/60HZ 3Phase, 220/380/415/480VAC, 50/60HZ
System Pressure 20 Mpa 20 Mpa 20 Mpa 21 Mpa 24 Mpa
Approx. Weight 4.5 ton 7 Ton 9 Ton 12.5 Ton 14 Ton
Machine Options

Achieve seamless upgrades from basic pressing to smart production lines through flexible functional component selection:

1. Drive System Upgrade Packages

✅ Intelligent Drive Solutions

  • Servo-Hydraulic Drive: Speed range 0.1mm/s~300mm/s (ISO 9409 compliant), 45% energy savings compared to fixed-displacement pumps (validated tests).
  • Full Electric Servo Drive (Optional): Ball screw + linear motor technology, positioning accuracy ±0.005mm (VDI/DGQ 3441 standard), designed for cleanroom applications like medical implant pressing.

2. Safety Enhancement Kits

✅ Multi-Layer Protection Systems

  • Dual-Circuit Safety Controls: Anti-repeat and anti-tie-down functions (ANSI B11.2-2020 compliant).
  • Pneumatic Safety Door: Interlocked with Type 4/PL e safety light curtains (EN ISO 13849-1), response time ≤0.3s (TÜV certified).
  • Quick-Release Side Guards: Hinged design meeting EN ISO 14120 requirements, reducing maintenance downtime by 30%.

3. Smart Control Units

✅ Industry 4.0 Ready

  • 15-inch Color HMI (1920×1080 resolution): Stores 200 process recipes, tooling change time ≤90s (automotive parts manufacturer data).
  • High-Precision Linear Encoder (Grating Ruler): Resolution 0.001mm (DIN 862-1), repeatability ±0.005mm.
  • Load Cell Closed-Loop Control: Pressure accuracy ±0.3% (HBM U10 sensor, ISO 376 calibrated).

4. Efficiency Optimization Components

✅ Rapid Tooling Change Systems

  • Bed Shuttle System: Hydraulic clamping + locating pins (VDI 3100 standard), tooling change time ≤20min (≤5T mold weight).
  • Hydraulic Center Ejection: Ejection force 50T~300T (optional), suitable for deep drawing and demolding (ASTM E290 bend test compliant).
  • Centralized Lubrication: SKF auto-lubrication unit, maintenance interval extended to 10,000 hours (oil cleanliness ISO 4406 16/14/11).

5. Human-Machine Interaction Upgrades

✅ Mobile Operation

  • Portable Operator Console: IP65 rating, wireless range ≤8m (EN 61000-6-2 EMC compliant).
  • Industrial IoT Interface (Optional): OPC UA + MQTT protocols for:
    • Press data storage (SQL-compatible)
    • Real-time OEE monitoring (MTBF ≥10,000 hours)
    • Predictive maintenance (vibration sensors + AI algorithms, ≥95% fault prediction accuracy).

Technical Parameter Comparison

Option Standard Configuration Upgraded Configuration User Benefits (Data Source)
Positioning Accuracy ±0.1mm (magnetic scale) ±0.005mm (grating ruler) 25% higher precision bearing yield (Tier 1 automotive case)
Tooling Change Time 45min (manual clamping) 20min (hydraulic shuttle) 120% multi-model productivity gain (German metalworking plant data)
Safety Response Time 0.5s (mechanical interlock) 0.3s (light curtain + door) 85% fewer workplace injuries (OSHA 2022 report)
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