Shuntec custom benchtop type 3 ton small hydraulic press machine is custom-designed for our customer from Estonia, for removing disk-shaped sprue of the PA6 injection molding parts.  Our customer is a leading manufacturer of the Water purifier. All parameters including tonnage, stroke, open daylight, and bed sizes are customized to best meet customers' requirements.

Custom Features:

• Benchtop type mounting, with a custom bench height 800 mm above the floor
• Required cylinder stroke 150 mm; Required maximum daylight 200 mm
• Required throat depth 120mm
• Bed platen sizes 350*240 mm with T slot
• Die / tooling connector diameter φ25mm
• Calculated ram speed: Approach 100 mm/s; Return 100 mm/s
• Safety mesh shields on left & right sides
• Light curtains guarding the front opening of the press
• Double start buttons with the protective cover on the front operating side
• Emergency stop button on the front operating side
  

Shuntec custom-made benchtop type 2 ton small pneumatic press is special-designed and applied for light-duty works such as riveting, assembly, press-fitting, clamping, and so on.  All parameters including tonnage, stroke, open daylight, and bed sizes are customized to best meet customers' requirements.

Custom Features:

• Benchtop type mounting, with a custom bench height 850 mm above the floor
• Required cylinder stroke 150 mm; Required maximum daylight 300 mm
• Bed platen sizes 460*275 mm with threaded holes
• Required throat depth of 130mm
• Die / tooling connector diameter φ20mm
• Calculated ram speed: Approach 80 mm/s; Return 80 mm/s
• Safety mesh shields on left & right sides
• Light curtains guarding the front opening of the press
• Double start buttons with the protective cover on the front operating side
• Emergency stop button on the front operating side
  

Shuntec 4-post 32 ton hydraulic trim press is custom-designed and applied to deburring the burr and flash of the die casting parts after the die-casting process. All parameters including tonnage, stroke, open daylight, bed sizes are customized to best meet customers' requirements.

Custom Features:

· Top-mounted hydraulics

· 90mm diameter chrome housing posts with graphite impregnated bronze bushings for superior ram guidance and rigidity

· Required cylinder stroke 450 mm; Required maximum daylight 810 mm

· T-slotted moving and bed platens, 1000*580 mm between tie bars

· Calculated ram speed: Approach 260 mm/s; Pressing 25 mm/s; Return 230 mm/s

· Interlocked, hinged guards on 3 sides

· Light curtains guarding the front opening of the press

· Hydraulic center ejection

· Air blast valve with timer and air nozzles

· Removable base

· Portable operator console

· Banner zero force buttons  

· Safety ratchet bar

· Color HMI

· Linear position sensor & pressure sensor

· Automatic tie bar lubrication

Additional Options

· Pneumatic safety gate

· Robot interface

· Automation and integration solutions

· Spare core circuits

· Other options available on request

Shuntec 4-post 40 ton heated platen press is custom-built for hot embossing bulging forming multilayer membrane switches for the electronic industry.

 Custom Features:

• Upper and lower heated platens, maximum temperature 300℃; Electrical heating  
• Multiple pressure clamping and burping cycles managing
• 80 mm diameter chrome housing posts with graphite impregnated bronze bushings for superior ram guidance and rigidity
• Required cylinder stroke 390 mm; Required maximum daylight 400 mm
• Custom-made T-slotted moving and bed platens, 600*400 mm between tie bars
• Calculated ram speed: Approach 80~100 mm/s; Pressing 15~20 mm/s; Return 20 ~100 mm/s
• Speed adjustable during the whole cylinder stroke
• Interlocked, hinged guards on 3 sides
• Light curtains guarding the front opening of the press
• Safety ratchet bar
• Color HMI
• Linear position sensor & pressure sensor
• Tricolor (Red/Yellow/Green) indicator light

The Shuntec 4-post 20 ton hydraulic trim press machine is a cost-effective solution for trimming and cutting the flash/burr of the die-casting parts. The trim press machine adopts a four-post tie-rod frame structure, ensuring maximum rigidity, and minimizing deflection of the entire machine construction. The high-efficiency oil cooler can bring the machine with the capacity of 24-hour non-stop production. This trim press is designed and custom-built for heavy-duty production for our customers from Vietnam.

Custom Features:

• Rear-mounted integrated hydraulic system
• 50mm diameter chrome housing posts with graphite impregnated bronze bushings for superior ram guidance and rigidity
•  Required cylinder stroke 550 mm; Required maximum daylight 600 mm
• T-slotted moving and bed platens, 700*350 mm between tie bars
• Calculated ram speed: Approach 130 mm/s; Pressing 15 mm/s; Return 150 mm/s
• Hinged safety guards on 3 sides
•  Light curtains guarding the front opening of the press
• Automatic tie bar lubrication
• Main electric component: Schneider
• Main hydraulic valves: Northman
• PLC: Mitsubishi
• Stroke adjusted by position limit switches
• Pressure adjusted by the pressure regulator

Additional Options

• Hydraulic center ejection
• Air-blast valve with timer and air nozzles
• Removable base
• Portable operator console
• Banner zero force buttons  
• Safety ratchet bar
• Color HMI
• Linear position sensor & pressure sensor
• Pneumatic safety gate
• Robot interface
• Automation and integration solutions
• Spare core circuits
• Other options available on request

The Shuntec 4-post 600-ton 1000-piece jigsaw puzzle cutting machine is specially designed and built for die cutting 1000 jigsaw puzzles. The press is equipped with the servo-hydraulic control system, which is a fully closed-loop digital control system for pressure and position control. This servo-hydraulic puzzle cutting machine adopts a four-post tie-rod frame structure, ensuring maximum rigidity, and minimizing deflection of the entire machine construction. It's an ideal working platform with perfect precise bed-to-ram parallelism. The high-efficiency tie-rod lubrication system and the oil cooler can bring the machine the capacity of 24-hour non-stop production. 

Compared to the conventional hydraulic press, the advances of the servo-hydraulic puzzle cutting press machine are obvious:

• First of all, much faster approaching,  pressing, and return speed
• Secondly, all speeds are adjustable during the whole stroke
• Furthermore, pressure repeat accuracy: ±1%
• 30%~60% lower energy consumption
• Much less noise level
• All parameters programmable on the central color touchscreen
• Finally, the higher degree of reliability and less need for maintenance during the entire lifetime

Custom Features:

• 100mm diameter chrome housing posts with graphite impregnated bronze bushings for superior ram guidance and rigidity
•  Required cylinder stroke 200 mm; Required maximum daylight 200 mm
• Plat moving and bed platens, 850*800 mm between tie bars
• Calculated ram speed: Approach 180 mm/s; Pressing 15 mm/s; Return 180 mm/s
• Hinged safety guards on left-right sides
• Light curtains guarding the front and rear opening of the press
• Automatic tie bar lubrication
• Main electric component: Schneider
• Main hydraulic valves: Rexroth
• PLC: Siemens
• Pressure & Position transducer for closed-loop control
• Safety operation console
• Mold locking device with slide rails
• Touch-trigger-return protect device on front and rear side of the press

Additional Options

• Shuttle table that can move in and out of the bed platen